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Beyond the Conveyor: Expanding Fixed-Mount Scanning Across the Enterprise

Fixed-mount scanning, once limited to conveyor lines, is now transforming warehouse and manufacturing operations. From hands-free scanning at packing stations to OCR when barcodes are unavailable, and automated verification at dock doors, this technology streamlines processes, boosts accuracy, and ensures reliable data capture across the supply chain.

Packing Bench: Shave Seconds off Every Scan

At the packing bench, speed and accuracy are essential. Zebra FS Series fixed-mount scanners deliver hands-free efficiency by automatically capturing barcodes on items, totes, or labels—without disrupting workflow. Mounted strategically, they ensure real-time verification and traceability.

Whether validating orders, triggering label printing, or updating inventory systems, Zebra’s fixed scanners reduce labor strain, increase throughput, and transform packing stations into high-efficiency, low-error zones.

OCR: Beyond Barcodes

Zebra FS Series scanners go beyond barcodes, using advanced OCR to capture printed or etched text like serial numbers, lot codes, date codes, and part numbers directly from labels or product surfaces.

With Zebra OCR, you can:

  • Text becomes data from labels or components where barcodes aren’t practical
  • Enhance traceability for serialized products and regulatory compliance
  • Improve accuracy by eliminating manual data entry errors
  • Adapt easily to printed, etched, or inked text on a variety of surfaces

From automotive to pharmaceuticals, Zebra’s FS Series with OCR turns any scan point into a smart, versatile data capture station.

Pallet Scanning on the Move: Zebra FS Scanners on Forklifts

Zebra FS Series fixed-mount scanners can be integrated directly onto forklifts to create a hands-free pallet scanning solution that boosts speed, accuracy, and productivity in material handling environments. Mounted to the forklift mast or carriage, FS scanners automatically capture pallet labels, shipping tags, or license plate numbers (LPNs) as operators move through their workflows—without stopping to manually scan.

Benefits include:

  • Real-Time Visibility of pallet movements
  • Hands-Free Operation for safer, uninterrupted workflows
  • Rugged Performance built for warehouse and yard conditions
  • Seamless integration with WMS, ERP, or custom mobile systems

From receiving to cross-docking and outbound staging, forklift-mounted FS scanners automate data capture right at the point of movement.

Dock Door Automation with Zebra FS Series Scanners

At the dock door, Zebra FS Series scanners deliver high-speed, touchless data capture. Mounted to door frames, conveyors, or portals, they automatically read barcodes or LPNs on pallets, cartons, and totes—no manual scanning or alignment needed.

Key advantages include:

  • Touchless Verification against ASN or manifest data
  • Increased Throughput during loading and unloading
  • Improved Accuracy through reliable, automated scans
  • Real-Time Updates to WMS or ERP as goods cross the threshold
  • Built tough for varying lighting and environmental conditions

Fixed-Mount Scanners: Beyond the Conveyor – Q&A

Q: What is a fixed-mount scanner, and how is it different from a handheld scanner?
A: Fixed-mount scanners are stationary devices that automatically read barcodes or text as items pass through the scan zone, enabling hands-free operation—unlike handheld scanners, which require manual use.

Q: Why are Zebra FS Series scanners well-suited for use beyond conveyor lines?
A: Compact, rugged, and easy to configure, Zebra FS scanners excel in diverse environments like packing stations, forklifts, and dock doors—delivering reliable performance and seamless system integration.

Q: How do FS scanners improve efficiency at the packing bench?
A: By eliminating handheld scanners, FS models allow workers to simply pass items in front of the device—reducing errors and increasing speed.

Q: What’s the benefit of using fixed-mount scanners on forklifts?
A: They identify and verify freight in real time, instantly updating WMS systems for faster routing and fewer manual touches.

Q: How do Zebra FS scanners support cross-docking operations?
A: In cross-docking, FS scanners automate freight identification as it moves from inbound to outbound without staging. They verify shipments against system records and trigger WMS updates instantly—enabling faster routing, fewer manual touches, and higher throughput.

Q: Can FS scanners read both barcodes and text (OCR)?
A: Yes. OCR capabilities allow them to read printed or etched text like serial numbers or lot codes when barcodes aren’t available.

Q: Are Zebra FS scanners hard to integrate with existing systems?
A: No. Zebra offers tools like Aurora Focus™ for easy setup, and FS scanners support common protocols for smooth integration with WMS, ERP, and automation platforms.

Expanding the Role of Zebra FS Series Fixed-Mount Scanners Across the Enterprise

Zebra FS Series fixed-mount scanners are redefining automation beyond conveyor lines:

  • Packing Stations: Enable hands-free scanning for efficient order validation and inventory updates.

  • OCR Applications: Capture critical printed data where barcodes aren’t available.

  • Forklifts: Automate pallet scanning in motion for better safety and real-time visibility.

  • Dock Doors: Deliver fast, accurate verification and inventory updates with zero manual intervention.

By expanding their role across the enterprise, Zebra FS Series scanners help businesses streamline operations, reduce errors, and capture data where it matters most.

 

 

 

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